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January 2002

Report Management: ERP Helper

by Debra Haverson

Many Companies are still working to rid their operations of the daily drudgery and cost of printing, bursting and shipping reports enterprisewide. They want to gather data from different applications on different platforms and they want to deliver customized reports electronically.

The need is especially acute for companies using ERP systems, which gather a wealth of information but don't always produce accessible reports. State-of-the-art report management systems fill the gap, providing centralized repositories, security features, and distribution options including customized Web, fax, email and print delivery. Professional Service Industries, Newport News Shipbuilding, Alliant Energy and Pilot Travel Centers represent four diverse industries, yet they've all cut costs and quickened decision making through report management software implementations.

A Distributed Enterprise Keeps Everyone in the Loop

Resources

Cypress
www.cypressdelivers.com

Datawatch
www.datawatch.com

Quest
www.quest.com

Mobius Management Systems
www.mobius.com

With more than 140 offices nationwide and in Canada, Professional Service Industries, Oakbrook Terrace, IL, found it expensive and time consuming to make ERP information available enterprisewide. To keep its many offices up to date on test results or payable and receivables information, the environmental consulting, geo-engineering and construction testing firm would print and manually burst weekly reports for distribution via overnight courier.

PSI knew it could save time and money by electronically bursting these reports, but a look at state-of-the-art output management software helped executives realize they could do much more. By implementing Monarch/ES Report Portal software from Datawatch, Lowell, MA, the company has gained wider, more timely and far less expensive access to reports via the Internet.

Web access has paid off in a number of ways. First of all, hundreds of people can access the system from field offices, construction trailers and home computers using standard Web browsers. The more than 60 district managers and vice presidents who travel constantly now access the system from hotel rooms, branch offices and customer sites using laptop computers.

Compared to one obvious alternative, the cost per user for the Report Portal "was almost negligible," says Jim Gries, PSI's vice president of information technology. "This was a method of giving recent data to our field offices without the cost of additional ERP seats."

The Monarch/ES Report Portal provided access to years of older customer files and sales analysis and accounting information stored in a Texas Instruments legacy application. The Datawatch software eliminated the need to maintain this Unix box and now makes it possible to create reports, for example, that show five years of trend data by compiling information from the legacy system and the newer ERP system.

The Report Portal offers access to information about labor time tracking so managers can see which engineers and subcontractors at which level of expertise put in how many hours on which project. They can also track the progress of the work itself. Users can easily access and download data into Excel or Seagate's Crystal Reports, and they can do so without increasing the load on the ERP system.

Field offices have responded well to yet another by-product of the implementation: The company can now generate preliminary invoices that can be reviewed and changed before a final bill is printed and mailed to customers from the main office. In October, PSI refined the way these invoices print from browsers because it discovered that many satellite offices distribute printouts to various staff members for approval.

The biggest advantage, according to Gries, is that data is moved from the ERP system to Monarch/ES Report Portal nightly, giving users very current information. The company's ROI studies have identified in excess of $800,000 in cost savings just from managing project costs, collecting receivables more proactively and eliminating shipping costs of paper reports. This number, he says, doesn't include the labor saved by eliminating manual report distribution.

Defense Giant Gets a Grip on Output

Newport News Shipbuilding is the largest privately owned shipbuilder and a bulwark of the United States' naval defense. When the Newport News, VA-based company undertook a major transition to a new ERP system beginning in 1998, it also uncovered the need to improve report creation and distribution. "We had to create an output environment that would ease the burden of the transition on the end users," says Newport News project leader Mike Hager.

The switch to an SAP ERP system presented several challenges. For one thing, some information still resided on legacy systems. Long-term employees could access this data easily, but new hires tended to be familiar only with SAP. Hager says the shipbuilder needed to give everyone access to the reports, but the ERP system didn't provide all the answers. "We found that the reporting tools in SAP were not as robust as we needed," Hager says.

Indeed, output and report management software is most frequently called upon to support ERP implementations. With knowledge delivery architecture from Cypress, Rochester Hills, MI, Newport News was able to eliminate manual printing and distribution of reports. The initial implementation in November 1999 included 2,000 people. As of October 2001, 3,700 employees from many different divisions and departments across the enterprise use the software.

"With one interface, users are able to access all the reports regardless of the source," says Hager. "There are literally thousands of reports generated. Quite a bit of information is going to the department heads and directors who need statistical information on various aspects of their operations. All of those reports are generated pretty much on autopilot and delivered by Cypress on schedule."

Newport News automated much of its reporting by integrating a scheduling tool called Control M with SAP and feeding the resulting reports to Cypress. A key advantage, says Hager, is that reports are run just once. Cypress captures the report print stream and allows the company to define each recipient and the method of distribution, whether to a remote printer or fax machine, to a hold queue or as an email in a Cypress inbox. Users click on links to access Cypress Web using Internet Explorer. There's no clogging the email system or the network with long documents such as the company's 9,000-page phone bill, which Cypress captures directly from the company's phone system. Many department managers review these and other reports and documents regularly.

"By keeping the clutter off the large systems where the data resides, you can speed these systems up," Hager explains.

Hager says Newport News is saving $500,000 per year by eliminating all costs associated with report printing and distribution. This figure doesn't count labor efficiencies that engineers and others have gained. The shipbuilding giant is now migrating to NT 2000 and Cypress Web, a Web document delivery module that provides a personalized portal page to users. Hager says the company hopes to complete this project by July.

Midwest Utility Tackles Three Projects in One

Two years ago, Alliant Energy, Madison, WI, formed a few project teams to tackle what seemed like unrelated objectives. The company was formed a year earlier through the merger of three Midwestern utility companies: Wisconsin Power & Light, IES Utilities and Interstate Power. The unified company was looking for efficiencies, and the respective teams were studying how to eliminate the use of microfiche, replace the printing of mainframe reports, and consolidate print and copy facilities in four states.

It didn't take long before the project teams realized that an electronic document repository could meet all of these objectives, so the projects naturally converged. Alliant Energy considered several possible solutions before selecting Vista Plus Software from Quest, Irvine, CA.

"We did a full cost-benefit analysis, and the project grew in scope and visibility," says Tom Chubaty, IT project manager. "We ended up rolling out an enterprisewide solution across all of our territories."

The project also grew in functional terms as the company learned more about the capabilities inherent in capturing, managing and distributing high-volume mainframe reports with an enterprise report management system. Vista Plus software now serves as a secure archive and report management solution for all core mainframe legacy systems, including multiple financial applications, human resources, marketing, customer service, purchasing and meter and transformer reader systems.

Chubaty says Alliant Energy installed Quest's software out of the box within a few days, but he adds that the company was methodical in implementing new reporting procedures. The company spent the first half of 2001 eliminating paper, and the second half switching the capture of content from microfiche to electronic format. He pegs the total investment for the 500-seat, 100-concurrent user system at somewhere between $200,000 and $400,000 for software and hardware, including a Sun Unix server and a 180-gigabyte EMC disk array.

As important as the investment was, the time and energy spent reviewing and reengineering processes and then retraining end users was even more critical. "Reengineering the processes, working with the people — that's what took time," says Chubaty, but he adds that it was time well spent. "That's why we've had a high, 99 percent acceptance rate among users."

The utility is now processing 1,811 different reports. This translates to 36,869 reports recorded from January through August 2001. The repository is growing with 400 new reports generated each day, which translates to about one gigabyte (or 200,000 pages worth) of uncompressed data. Chubaty says the software's high compression ratio of 8:1 for ASCII mainframe data is crucially important.

Alliant Energy's studies show that the implementation has generated a 47 percent rate of return on the company's capital investment. As a result, the system will pay for itself — including training and reengineering costs — within three years. Chubaty emphasizes that these calculations include only hard-dollar cost savings, such as the reduction of printing, paper purchase and leasing of microfiche equipment.

"We did not include 'soft' costs like productivity savings, so [the savings] will be even higher," he explains. "People can do things more quickly, and they aren't rekeying numbers into spreadsheets or looking for a payment misapplied to the wrong account. People used to look at microfiche files to determine where the payment went. Now you just do one find command that takes 20 to 30 seconds, and you can see exactly where the payment went instead of spending a half day looking at microfiche."

In other examples of savings, the payroll department eliminated its mock cycle, in which it used to print and manually check for errors before printing a final run. Using search criteria, the staff electronically checks for common errors, making the job faster and less tedious and saving a huge printing expense.

In place of green-bar printouts that had to be manually split and shipped to multiple district offices, these reports are now delivered electronically.

"We used a function called page-level security and Smart Alarms [a software tool bundled with Vista Plus] that allowed us to split apart a report and resubmit it to Vista Plus," says Chubaty. "Each individual report goes into a separate folder. Even if you don't do the report splitting, you can just tag the pages you want and print only these to your local printer."

Users now receive ASCII reports or these subreports as email attachments or as hyperlinks directing them to the stored document. Plans for the first half of 2002 call for Alliant Energy to implement a PeopleSoft ERP system, and Chubaty says the company will use Vista Plus to capture all content from this system.

Travel Centers Find A Road to Faster Response

Pilot Travel Centers needed to speed and improve decision-making in hundreds of retail locations. A joint venture of Knoxville, TN-based Pilot Corp. and Finley, OH-based Marathon Ashland Petroleum, the company manages 235 travel centers and, through a subsidiary, nearly 70 convenience stores. With tight profit margins on gasoline, food and consumer goods, the company needed to be more responsive to stocking needs and more competitive in its pricing.

The company was not without prior experience in report generation; however, David DePrimo, manager of corporate systems, says that the company's Computer Associates Unicenter application demanded "too many steps before and after the information went into the system."

Each month, Pilot Travel Centers compiled 250 to 350 reports from its Lawson ERP system, which was integrated with specialized vertical applications for restaurant, convenience store and service station management. The company wanted one solution that could simplify all reporting, using the Web to deliver information in a more timely way. A review of potential solutions led to ViewDirect software from Mobius Management Systems, Rye, NY.

With ViewDirect, the company now generates two big reports. The software automatically splits these reports, based on predefined access and requirement definitions, and sends users email with hyperlinks to the specific report they need. By eliminating multiple report jobs, data sorting and printing and delivery of hard-copy reports, the company has cut half a day of processing time, various distribution costs and much of the hassle out of report generation.

With minimal training, users all over the country use ordinary browsers to access the reports and information they need. Store managers and corporate managers alike have gained a better understanding of data, and they can consult with each other on decisions such as how to adjust prices to meet competition or make stocking changes to prevent excess inventory. The software "gives us the ability to react a little faster," DePrimo says.

At this writing, Pilot was converting from a Keyfile imaging system to an outsourced solution from Xerox Imaging and Global Repository Service, Hot Springs, AR. As part of this initiative, the company will link images of original documents to reports in the Mobius DocumentDirect repository. DePrimo estimates this will save approximately $200,000 over three years by reducing staffing in accounts payable as well as imaging hardware and maintenance costs.

"A soft benefit" says DePrimo, "is that end users can do their own research, thus providing faster answers to their questions and eliminating phone tag." They will also save by storing accounts receivable billing statements in ViewDirect instead of printing them and storing them in boxes.

DePrimo says Pilot Travel Centers plans to use Mobius's DocuAnalyzer software, which lets users extract data from reports, input calculations and distribute new reports. "This will save our operations personnel 50-100 hours a week," DePrimo explains. "Currently, they're manually cutting pieces of information and pasting them into more usable spreadsheets and subreports. Our hope is that after the imaging project is finished, we will begin utilizing DocuAnalyzer."

Debra Haverson (hercster@bcpl.net) is a freelance writer based in Baltimore.


RealWare Winners

Delivering a compelling combination of performance gains and hard-dollar cost savings, the report management implementations at Professional Services Inc. (PSI) and Newport News Shipbuilding (see story) were both finalists in this year's RealWare Awards competition. Hosted by CMP's Business Intelligence Group, which comprises Transform Magazine, Intelligent Enterprise and related online communities, the RealWare awards recognize outstanding implementations of technology in the enterprise.

The judges in the Report/Output Management category were Richard Fisher of Giga Information Group, Cambridge, MA; Mason Grigsby of Imerge Consulting, San Francisco; and Doug Henschen, editor-in-chief of Transform Magazine. While both implementations yielded impressive returns on investment, the judges crowned the Public Service Inc. implementation as the winning entry and the Newport News Shipbuilding as the runner-up.

For more information on the RealWare awards program, visit www.realwareawards.com.




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